Line-level anomaly detection on the floor.

Real-time variance models flag process drift hours before a spec breach — lifting OEE and cutting scrap by nearly a third.

+6.2 ptsplant OEE

Plant intelligence· Manufacturing analytics

The challenge

Process drift on the line was only caught after a spec breach — meaning scrap, rework and unplanned downtime that nobody saw coming.

What we built

Real-time, line-level variance models that watch the process continuously and flag anomalies hours before a breach, with alerts routed to the floor team.

The outcome

Plant OEE rose 6.2 points and scrap fell by nearly a third. Operators now act on early signals instead of reacting to failures.

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